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3 component adhesive system with flow control

1600FC

Very high-capacity manual 3-component adhesive system with flow control for sandwich panel production and flexible open-time adjustment.

Key Benefits

  • Designed for very high-capacity adhesive application
  • Suitable for all types of sandwich panel production
  • Flow control on all 3 components for accurate adjustment
  • Mixing ratio between A1, A2 and B1 can be adjusted via HMI
  • Total coat weight can be adjusted from 200 to 400 g/m²
  • Can reduce total cycle time by up to 30%
  • Helps compensate for changing workshop temperatures and production conditions
  • One versatile system for both simple and complex panels

Product Information

Category 3 Component System
Application Manual application of three component adhesive for sandwich panel production
Setup Flow-controlled system with HMI adjustment of mix ratio and coat weight

Applications

  • Sandwich panel production
  • Manual 3-component adhesive application
  • Production with varying panel complexity and open-time requirements
  • Industrial bonding environments requiring flexible cure-time adjustment

Technical Specifications

Power supply 3 phase x 400V 50Hz
Coat weight 200-400 g/m²
Spreader width 200 - 500 mm
Nozzle configuration Ø1 - Ø2 mm
Pump capacity 7 kg./min.
Viscosity Up to 30000 cps
Standard hose length 10 m
Total weight 450 kg

System Components

  • Three-component PUR adhesive setup with Base A1, Base A2 and Hardener B1
  • Flow control on all 3 components
  • HMI operator panel for control of mixing ratio and coat weight
  • Three buffer tanks: 2 x 100L for A components and 1 x 50L for B component
  • Gear pumps and volume flowmeters
  • Bead application machine designed to pump, meter, mix and apply all three components

Advantages of 3C Systems

  • One adhesive system for all types and sizes of sandwich panels
  • Up to 30% faster sandwich panel production
  • Increased productivity through adjustable open and curing times
  • Compensation for varying climatic workshop conditions
  • Low viscosity makes adhesive easier to pump and apply
  • Improved spread of adhesive

Operational Highlights

  • The first bond-line can be set for long open time on complex or large panels
  • The last bond-line can be adjusted in real time for shorter open time
  • The system can be reset immediately for the next panel type
  • Mix ratio can be adjusted for cold or hot workshop conditions to stabilize curing performance
  • Total coat weight is controlled by the gear pumps and flowmeters via HMI

Downloads

Datasheet Open PDF
Optional IBC tilt stand(s)

Need help choosing the right system?

Contact VETACS for guidance on setup, product selection and the right solution for your production requirements.